Back

Bachelor's Project

Lucallian

Lucallian is an equestrian innovation project that uses 3D scanning technology to simplify saddle fitting.

The app allows riders to independently measure and order custom saddles tailored to the biomechanics of both horse and rider.

Still of the Lucallian app on a phone: the Fitting process screen with a progress ring at 0% and four numbered steps, Rider parameters, Photo rider, Horse parameters and Video still horse, each with a Start button.
Year
2023
Project Type
Bachelor's ProjectEnd-to-end ServiceProduct DesignUX/UI
Duration
6 months
Mentors
Jordane VernetSandra KaufmannIsabella Ilchmann
Collaboration
ZHdK UniversityAlter EgoOpen DressCastyETH SPHNtop
My Role
Product ResearchConcept DevelopmentUI & UX DesignIdeating DesignPrototyping | Digital & PhysicalBranding DesignProject ManagementCAD | RenderingEditing | Film | Photography
Still of the film loop: a white saddle tree with a perforated seat pad on a black ground.

Short read

My Role

Our BA project was a collaborative effort between Dzhuliia Kolodko, specializing in Interaction Design, and myself, specializing in Industrial Design. This partnership was instrumental, as our unique perspectives greatly influenced and enriched each other's work throughout the project.

Users

Our users are both professional and hobby riders focused on health-centered saddles. Professionals need durable, customizable options for frequent use, while hobby riders prioritize comfort to reduce pain and improve posture.

My Main Challenge

Choosing the right saddle is difficult, as both generic and custom options often ignore the precise biomechanics of rider and horse. Manual fitting lacks standardization and can be costly. Additionally, most saddle designs overlook gender-specific rider biomechanics, causing discomfort and limiting options for female riders.

Trend Identified: Most saddle-fitting devices only assess the fit of existing saddles and suggest adjustments, rather than providing precise, ready-to-use measurements for creating new, custom saddles.

Key Findings

Technology Trust: Users expressed concerns about unfamiliar technology and trust in the traditional equestrian industry.

Our Solution

Our solution combines 3D scanning and precise measurements to create custom-fit saddles tailored to the unique biomechanics of both rider and horse, ensuring enhanced comfort, performance, and health for all equestrians.

Comprehensive Research-based Fitting System

After conducting comprehensive desk and field research, we gathered sufficient data and insights to develop our own measurement system for both rider and horse, aimed at achieving an anatomically tailored fit. We meticulously considered all details and measurement points that are often overlooked by traditional saddle makers.

3D scan of a dapple grey horse wearing a halter, standing, seen from the side.

Saddle-Tree Design

Designing a saddle tree that incorporates these measurements allows us to blend mass-produced generic components with personalized, gender-specific adjustments. This approach ensures a tailored, long-lasting fit, particularly suited for female riders.

Prototype step: the tree with the black seat web sits on a grey pad that hangs over the side of the foam block.

Saddle-fitting Application

Creating an app that guides users through the saddle fitting process using scanning and measurement technology. Riders can independently input their and their horse’s data, ensuring a precise and tailored fit.

Film still, three phone screens: a create your profile screen with My parameters and a red plus button, a Rider Parameters form with name, surname, phone number and date of birth, and a question on injuries with a hip marked in red on a pelvis drawing.
Film still, three phone screens: instructions for a photo of the rider standing stationary with a Watch instructions button, an instruction picture of a woman seen from behind with a Take a photo button, and a camera view with a white body outline over a woman.
Film still, two phone screens: a Horse Parameters form with name, sport, breed and FEI number, and Horse Medical Conditions with the injury Kissing Back to be marked on a 3D horse body.
Film still, two phone screens: instructions for a video of the horse standing still with a Watch instructions button, and an instruction picture of a woman filming a grey horse from above its back.
Film still: a phone records a rider sitting on a dapple grey horse, seen from behind, under the title Video: rider on a horse.
Film still, three phone screens: Recommended Settings with Not Optimal Fit, Cantle 7.5 cm on a curved scale, Recommended Settings with Not Recommended Fit, Narrow, and a Color Scheme screen with a grey and tan saddle and five colour dots.

Step 1 / 6 Rider's Parameters

The FlexFit

Engineered for a circular, sustainable system.

Our innovation lies in designing two separate systems for a saddle tree that compromises less on the health of both rider and horse, unlike many traditional saddles. Both systems are easy to manufacture and can be customized for different measurement sets.

Diagram: the FlexBody in orange on a white horse model, with a horizontal arrow above it marking its length.

Assets

The key assets for our application blend minimalist design with vintage and classic elements, using a bold color scheme to enhance both usability and visual appeal.

Cantle Height slider: a light pill with a horizontal line, a black handle on 10 cm and ticks at 5, 7.5, 10, 12.5 and 15 cm.

Cantle Height Personalisation

A refined tool for adjusting cantle height, with a clean, analog-inspired design that emphasizes clarity and control.

Cantle width tool: a curved scale from 5 cm to 15 cm with a black handle at 10 cm, on a light panel with an arched top.

Cantle Width for Rider

A simple yet effective tool, inspired by classic measuring devices, ensuring precise cantle width selection for the rider.

Colour picker: five round colour dots along an arc, orange, green, grey, brown and black, with grey selected, the word Gray and a black Complete button.

Colour Library

A color library that lets users personalize their experience, blending simplicity with expressive choices to match their style.

Navigation bar: a pill outlined in orange with five icons, Feedback, Horse, Saddle, Rider and Settings. Horse is selected, on an orange disc.

Nav Bar

A well-organized layout that balances visual appeal with usability, making it easy for users to navigate and access key information quickly.

Reflection

The development of the saddle tree design was a rigorous process involving in-depth research, iterative prototyping, and thorough testing. By integrating advanced measurement technologies and focusing on user feedback, we created a saddle tree that meets the diverse needs of riders and horses, ensuring a comfortable and customized riding experience.

The saddle tree prototype on a dark grey pad, hanging in the exhibition space.

It's an honor to have received a nomination for the esteemed SDA Award, courtesy of the Swiss Design Association.

The full process

Film still: a woman leads a dapple grey horse past a stable while a second woman films it with a phone.

Lucallian is an equestrian innovation project that uses 3D scanning technology to simplify saddle fitting. The app allows riders to independently measure and order custom saddles tailored to the biomechanics of both horse and rider.

Project Type
Bachelor's ProjectEnd-to-end ServiceProduct DesignUX/UI
Duration
6 months
Skills
Visual Identity DesignDesign LibraryInformation ArchitectureUsability TestingUser Interface DesignPrototypingPhysical ProductFilming, Directing / Editing
Team
Dzhuliia Kolodko
Mentors
Jordane VernetSandra KaufmannIsabella Ilchmann
Mentored
Accenture Song (Fjord)
Collaboration
ZHdK UniversityAlter EgoOpen DressCastyETH SPHNtop
Collaborative Project with
Logo of ETH Student Project House: slanted black blocks with the name in outlined capital letters.
A partner mark: a tilted ring built from extruded pink letters.
App home screen in a phone frame: a horse profile chip named Zuchra, a card Order a Saddle with a grey and tan saddle, a card Adjustment Guide marked not active, and a bottom bar with Feedback, Horse, Saddle, Rider and Settings.

My Role

  • Product Research
  • Concept Development
  • UI & UX Design
  • Ideating Design
  • Prototyping | Digital & Physical
  • Branding Design
  • Project Management
  • CAD | Rendering
  • Editing | Film | Photography

Our BA project was a collaborative effort between Dzhuliia Kolodko, specializing in Interaction Design, and myself, specializing in Industrial Design. This partnership was instrumental, as our unique perspectives greatly influenced and enriched each other's work throughout the project.

Film still: two women stand side by side on outdoor steps, with green lines of text over the picture.
Nomination Award

It's an honor to have received a nomination for the esteemed SDA Award, courtesy of the Swiss Design Association. This nomination underscores our innovative approach and celebrates 'Lucallian,' our collaborative bachelor's project, mentored by the Accenture Group. We extend our heartfelt gratitude to the Accenture Group for their invaluable contribution and unwavering support.

My Main Challenge

Choosing the right saddle is difficult, as both generic and custom options often ignore the precise biomechanics of rider and horse. Manual fitting lacks standardization and can be costly. Additionally, most saddle designs overlook gender-specific rider biomechanics, causing discomfort and limiting options for female riders.

Users

Our users are both professional and hobby riders focused on health-centered saddles. Professionals need durable, customizable options for frequent use, while hobby riders prioritize comfort to reduce pain and improve posture. Both value balance feedback and user-friendly tools.

Comprehensive Research-based Fitting System

After conducting comprehensive desk and field research, we gathered sufficient data and insights to develop our own measurement system for both rider and horse, aimed at achieving an anatomically tailored fit. We meticulously considered all details and measurement points that are often overlooked by traditional saddle makers.

Saddle-Tree Design

Designing a saddle tree that incorporates these measurements allows us to blend mass-produced generic components with personalized, gender-specific adjustments. This approach ensures a tailored, long-lasting fit, particularly suited for female riders.

Saddle-fitting Application

Creating an app that guides users through the saddle fitting process using scanning and measurement technology. Riders can independently input their and their horse’s data, ensuring a precise and tailored fit.

Our Solution

Our solution combines 3D scanning and precise measurements to create custom-fit saddles tailored to the unique biomechanics of both rider and horse, ensuring enhanced comfort, performance, and health for all equestrians.

Research & Project Development

  1. 01
    Research
    • Desk research
    • Field research
    • Interviews with industry experts
    • Interview with riders
    • Interview with saddle-makers
  2. 02
    Concept Dev.
    • Creating Rider Personas
    • Creating Rider Journey
    • Creating Horse Journey
  3. 03
    Measurement System
    • Developing a comprehensive measurement system
    • utilizing AR scanning and Lidar technology to capture precise anatomical data of both rider and horse.
    • Testing
  4. 04
    Saddle Tree Design
    • Ideation
    • Prototype Testing
    • Model Developmnet
  5. 05
    Application Dev.
    • User Flow
    • Low-Fidelity Wireframes
    • High-Fidelity Prototype
    • Branding
    • Testing

During the knowledge-intensive research stage, we conducted thorough desk and field research to understand the intricacies of saddle fitting and design. This included:

Pelvis Biomechanics

Fit-Related Differences in Female’s & Male’s Pelvis Biomechanics: We explored the biomechanical differences between male and female riders, emphasizing how these variations influence saddle design and fit.

Diagram: two grey silhouettes of a rider on a horse, side by side, each with a dashed vertical line through the rider, showing two different seat positions.
Seat study: a person in black sits astride a padded grey block, seen from the side, leaning slightly back with a hand on the thigh.
Seat study: the same setup, the person sits upright with a hand resting on the front of the block.
Seat study: side view of a person sitting astride the block, hand on the front edge, legs hanging down.
Seat study: side view of a person wearing a watch, sitting astride the block and gripping its front edge.
Seat study: a woman with long hair sits astride the block and leans back, one arm stretched behind her.
Seat study: a woman sits astride the block, upright, seen from the side.

Horse Anatomy

Equine Anatomy Relative to Measurements & Saddle Fit: We examined the anatomical structures of horses and their impact on saddle fit, highlighting the need for precise measurements.

Side view of a chestnut horse's back, from the withers to the croup, on a white ground.
Side view of a pale cream horse's back and shoulder on a white ground.
Side view of a dark dapple grey horse's back on a light ground.
Side view of a white grey horse's back and mane on a white ground.
Side view of a chestnut horse's back with a short mane on a white ground.
Side view of a black horse's back with a long mane on a white ground.

Interviews

  • Riders
  • Saddle makers
  • Veterinarians
  • Chiropractors
  • Horse-tech companies
  • AR specialists

Given the project’s need for specialized knowledge, we divided our interview partners into six target groups, each with tailored questions and guides.

The interviews underscored the importance of precise measurements, the challenges in fitting saddles to various horses, the value of feedback from both rider and horse, and the potential of advanced technologies like NeRF in saddle fitting.

Defining User Profile

  • Persona
  • User Journey

User Categories: Interviews identified two main groups: professional riders and hobby riders.

Main Audience: Hobby riders over 35 prioritize long-term health and health-centered equipment for themselves and their horses. These insights guided our development approach.

Key Findings

Health Concerns: Health issues are a major motivation for users choosing the Lucallian saddle.

Technology Trust: Users expressed concerns about unfamiliar technology and trust in the traditional equestrian industry.

Support and Clarity: Users need clear instructions, expectations, and a simple interface to feel supported and confident in using the app for ordering.

Persona sheet Mia Koller: portrait, a quote about saddles being expensive, bio, sliders, and boxes for saddle choice and financial situation, core needs, motivation and pain points, next to the profile of her horse Duchess.
Persona sheet Emma Meir: portrait, a quote about wishing customised saddles were more affordable, bio, sliders, core needs, motivation and pain points, next to the profile of her horse Tomara.
User Journey Map for Lucallian: a curve of thoughts and emotions across about fifteen stages, with rows for needs, actions, touchpoints, pain points and opportunities.

Competitive Analysis

  • Saddle fitting & measurement systems
  • Equine Data Collecting Projects
  • Saddle Design & Fitting

Overview: We reviewed various projects and applications related to saddle fitting, equine data collection, and saddle design.

Findings: No existing project fully matched our concept, so we focused on elements from different projects that aligned with our vision.

Trend Identified: Most saddle-fitting devices only assess the fit of existing saddles and suggest adjustments, rather than providing precise, ready-to-use measurements for creating new, custom saddles.

Field Research

  • Riders
  • Saddle makers
  • Veterinarians
  • Chiropractors
  • Horse-tech companies
  • AR specialists

Direct Interactions: Engaged with industry experts, professional and hobby riders, and visited saddleries and equestrian events.

Event Attendance: Attended SPOGA 2023 and White Turf races to observe innovations and gather rider feedback, highlighting the need for precise measurements, customization, and addressing gender-specific biomechanics.

Practical Experiments: Used Lidar and NeRF technologies to scan horses and riders, refining our user-centered, tech-driven saddle fitting approach based on real-world data. This validated our concepts and guided development.

Two people hold an opened saddle on a workbench, showing the tree and padding inside, over technical drawings.
Handwritten notes and hand drawn curves of horse back profiles on grid paper, seen from above.
Bare wooden saddle trees with metal fittings stacked on sheets of cardboard in a workshop.
A woman leads a dapple grey horse on a rope in front of a stable.
A person crouches beside a bay horse wearing a light yellow sheet, outside a wooden stable.

  • Information Architecture
  • User Flow
  • Technical Measurement Diagram
  • Branding

App User Flow

Information Architecture

This diagram outlines the step-by-step user flow for collecting AR measurements during the saddle fitting process. It begins with text instructions on why measurements are important, followed by guidance for scanning the horse. The process involves multiple stages of instructions, notifications, and confirmations, ensuring the user correctly captures all necessary data. After measurements are taken, the AR input is analyzed to provide accurate saddle fitting recommendations based on specific horse anatomy data.

User flow diagram for AR measurements: boxes joined by arrows, from text instructions and Horse: for AR, through AR instructions with a Start scan button, a notification with a check button and a repeat of the instructions, to a green screen when the measurements are taken and the AR data input.

Technical Measurement Diagram of Saddle Tree

Information Architecture

This technical diagram illustrates the comprehensive saddle tree design, incorporating the 3D CellPad, FlexBody, FlexTree, and AdaptPad components. Each element is developed using precise measurements captured through advanced AR scanning and Lidar technology to ensure a custom fit for both rider and horse.

Technical diagram of the saddle tree in four layers, labelled 3D CellPad, FlexBody, FlexTree and AdaptPad, each drawn as a mesh part.
Technical measurement diagram in three columns, for the horse, the rider with a male pelvis bone and the rider with a female pelvis bone: from the input of measurements and AR scanning down to the saddle tree parts that each measurement shapes.

Moodboard

The visual style blends geometric shapes, clean lines, and muted tones for a striking yet sophisticated look. Combining vintage-inspired forms with modern minimalism creates a timeless, elegant aesthetic focused on clarity and precision.

Moodboard reference: a poster with large orange letters f and a on an off white ground, with a thin circle drawn over them.
Moodboard reference: a silver streamlined concept car with a red seam, in a dark showroom.
Moodboard reference: a black silhouette of a standing greyhound on white.
Moodboard reference: four phone screens in orange, white and black with large percentage figures and dot and bar charts.
Moodboard reference: a home automation app screen in black and off white with rounded cards and a large round dial.

Branding

  • Logo
  • Colour Scheme

Our minimalist branding style is reflected in the clean, modern logo and straightforward color palette. Inspired by the mood board, the logo for “Lucallian” uses simple lines and shapes to evoke a sense of sophistication and clarity.

The typeface “Allianz” complements this approach with its bold yet refined look.

The color scheme, featuring crisp whites, deep black, and a striking orange, adds a touch of vibrancy while maintaining a balanced, professional aesthetic.

Typeface: Allianz

  • #FFFFFF
  • #F0F0EE
  • #FE5A00
  • #000000

System Design

The smartphone app features a user-centric design that integrates AR scanning for an intuitive and interactive saddle fitting experience. With a clean interface and guided steps, users can effortlessly measure both rider and horse biomechanics, following the streamlined process provided.

App home screen in a phone frame: a horse profile chip named Zuchra, a card Order a Saddle with a grey and tan saddle, a card Adjustment Guide marked not active, and a bottom bar with Feedback, Horse, Saddle, Rider and Settings.
App screen in a phone frame, Recommended Settings: a render of the saddle tree, the label Recommended Fit, Cantle 10 cm, and a curved scale from 5 cm to 15 cm with the handle on 10 cm.
App screen in a phone frame: Please, create your horse profile. A tall black pill with a white horse head, the words My horse's parameters and a round orange plus button. A Skip button below.

Assets

The key assets for our application blend minimalist design with vintage and classic elements, using a bold color scheme to enhance both usability and visual appeal.

Horse profile chip: a pill outlined in orange with a round photo of a chestnut horse's head and the name Zuchra in orange.
Horse Profile

A clean, intuitive icon designed for easy selection and viewing of your horse profile.

Unit switch: a pill with cm on the black half and a hand icon on the light half.
Horse Measurement

A simple, user-friendly slider that helps users switch between traditional ‘hands’ and ‘cm’ for measuring horses, providing a clear and functional interface to ensure accurate input.

Cantle Height slider: a light pill with a horizontal line, a black handle on 10 cm and ticks at 5, 7.5, 10, 12.5 and 15 cm.
Cantle Height Personalisation

A refined tool for adjusting cantle height, with a clean, analog-inspired design that emphasizes clarity and control.

Cantle width tool: a curved scale from 5 cm to 15 cm with a black handle at 10 cm, on a light panel with an arched top.
Cantle Width for Rider

A simple yet effective tool, inspired by classic measuring devices, ensuring precise cantle width selection for the rider.

Colour picker: five round colour dots along an arc, orange, green, grey, brown and black, with grey selected, the word Gray and a black Complete button.
Colour Library

A color library that lets users personalize their experience, blending simplicity with expressive choices to match their style.

Navigation bar: a pill outlined in orange with five icons, Feedback, Horse, Saddle, Rider and Settings. Horse is selected, on an orange disc.
Nav Bar

A well-organized layout that balances visual appeal with usability, making it easy for users to navigate and access key information quickly.

Digital Fitting Process

This steps involve capturing rider and horse details through photos and videos. It covers everything from basic measurements to horse movement analysis, ending with a customized fit to ensure optimal comfort and performance. Each step is timed for a smooth and efficient experience.

Digital Fitting Process: nine numbered steps down an orange line, each a pill with an icon, a duration and an orange Start button. Rider parameters, Photo: rider, Horse parameters, Video: still horse, Video: lunging, Video: on a horse (stationary), Video: on a horse (lunging), Horse conditions, Fit and Customisation.

Rider's Parameters

These screens guide users through setting up their rider profile, collecting essential details like contact info, body metrics, and medical conditions. The intuitive design focuses on capturing critical data for a precise and comfortable saddle fit.

Film still, three phone screens: a create your profile screen with My parameters and a red plus button, a Rider Parameters form with name, surname, phone number and date of birth, and a question on injuries with a hip marked in red on a pelvis drawing.

Picture to 3D model

These steps involve capturing the rider’s details through a photo. It will convert everything from basic measurements to a custom 3D model of the rider.

Film still, three phone screens: instructions for a photo of the rider standing stationary with a Watch instructions button, an instruction picture of a woman seen from behind with a Take a photo button, and a camera view with a white body outline over a woman.

Horse Biomechanics Measurements

These screens allow users to input detailed data on their horse’s biomechanics, including name, breed, sport type, and any medical conditions marked on a 3D model.

Film still, two phone screens: a Horse Parameters form with name, sport, breed and FEI number, and Horse Medical Conditions with the injury Kissing Back to be marked on a 3D horse body.

Video to 3D model

This section allows users to create detailed 3D models of their horse’s movements from video captures. By recording from multiple angles, the app generates a comprehensive model, offering insights into biomechanics to customize fittings for optimal performance and comfort.

Film still, two phone screens: instructions for a video of the horse standing still with a Watch instructions button, and an instruction picture of a woman filming a grey horse from above its back.
Film still: a phone held sideways records the back of a dapple grey horse, with a red record button.
Film still: a phone held sideways records a dapple grey horse from the side, with a red record button.
Film still: a phone records a rider sitting on a dapple grey horse, seen from behind, under the title Video: rider on a horse.
Film still: a phone held sideways records a rider and a horse in a yard, over the shoulder of a person in the foreground.

Saddle customisation

The users can personalize saddle designs based on specific needs and measurements. Through an interactive interface, users can adjust various parameters such as seat size, panel shape, and flap length to achieve the perfect fit for both rider and horse. The customization tool provides real-time 3D visualization of the saddle, helping users make informed decisions for optimal comfort and performance. This feature ensures that each saddle is tailored precisely, enhancing the riding experience by balancing support and freedom of movement.

Film still, three phone screens: Recommended Settings with Not Optimal Fit, Cantle 7.5 cm on a curved scale, Recommended Settings with Not Recommended Fit, Narrow, and a Color Scheme screen with a grey and tan saddle and five colour dots.

Saddle, full model, still view
Saddle, full model, 3D
System Design

Our Saddle Tree Design blends technology with biomechanics for a custom, adaptive fit, ensuring comfort and support for both rider and horse.

Research and Conceptualization

Anatomical Analysis: We began by studying the detailed anatomy of horses and riders, focusing on how different body structures impact saddle fit.

Gender-Specific Design Considerations: We incorporated insights on gender-specific biomechanics to ensure the saddle tree design would accommodate both male and female riders comfortably.

Measurement System Integration

Data Collection: We used Lidar and NeRF technologies to collect precise measurements of horses and riders, which informed the customization of the saddle tree.

Application Integration: Measurements from our mobile application were seamlessly integrated into the design process, ensuring each prototype was tailored to the specific anatomical data of the rider and horse.

Ideation Sketches

Finding a Saddle Tree system concept with rough Sketches.

Ink and marker sketch of a saddle tree seen from the side, with a second view of its curved profile.
Pencil sketch of a horse with a box drawn on its back and measurements written beside it, plus small section sketches.
Marker sketch of a ribbed saddle tree part in blue grey, above a pencil outline of the tree seen from above.
Pencil and marker sketch of a saddle on a horse's back, with heavy black outlines.

GravitySketch 3D Models

Sketching in VR on the Meta Quest 2 in the program Gravitysketch helped me better visualize the system: because it allows for rapid prototyping.

Gravity Sketch model: a dark rider on a dark horse, seen from the side.
Gravity Sketch model: a dark saddle form seen from the side.
Gravity Sketch model: saddle parts pulled apart in a row, next to a pale horse model lying on its side.

3D Models (rider)

We collaborated with AlterEgo, using their precise 3D model of Dzhulliia. Extracting key measurements like pelvic tilt, inseams, and hip bone width ensured accuracy. This data guided our project to customize saddle fit for comfort and functionality, thanks to AlterEgo's technology.

[Select 3D model to view in 360°]

3D Models (Horse)

We used the 3D Scanner App to create a precise digital model of Fou de reve, capturing key measurements like saddle support area, spine width, and shoulder symmetry. These insights guided our design for optimal fit and comfort for both horse and rider.

[Select 3D model to view in 360°]

Prototyping

Here, you can witness the iterative evolution of the FlexFit System prototype, a pivotal phase in the development of Lucallian's innovative saddle technology.

Prototype step: a thin tan shell lying on a white foam block shaped like a horse's back.
Prototype step: a frame of grey card strips on the foam block.
Prototype step: a saddle shape modelled in brown clay on the foam block.
Prototype step: a tree frame wrapped in blue tape with yellow parts on the foam block.
Prototype step: a white printed tree with a card cantle and perforated brackets on the foam block.
Prototype step: a white printed tree with a tan and yellow shell laid over the front, on the foam block.
Prototype step: a white printed tree with a blue taped seat web and yellow parts, on the foam block.
Prototype step: a tree with a black seat web between grey and white end pieces, on the foam block.
Prototype step: the tree with the black seat web sits on a grey pad that hangs over the side of the foam block.
Film loop: the FlexFit saddle tree, a black web with white and metal parts, turns on a light grey ground.

The FlexFit

Engineered for a circular, sustainable system.

Flex Body

Our innovation lies in designing two separate systems for a saddle tree that compromises less on the health of both rider and horse, unlike many traditional saddles. Both systems are easy to manufacture and can be customized for different measurement sets.

Render of the FlexBody from above: a black web with triangular cut outs between a metal cantle arc and a white front piece.
Render of the FlexBody from the back: a white arched cantle with a black centre piece.
Render of the FlexBody from the front, looking through the arch of the black web.

The FlexFit Tree

Provides an adaptive fit between the horse and rider and consists of the 3D CellPad, FlexBody, and FlexTree. The FlexTree, comprising eleven pieces, including the gullet and Flex-Steel Struts, ensures weight distribution and flexibility. The AdaptPad is customizable with a padded cover made of sustainable leather and compartments for different types of cushioning materials, such as gel pads, memory foam, and harder foam. Its configuration depends on the sport type and the rider’s inseam length.

Render of the FlexTree from above: two long metal struts join a rounded rear arc to the gullet at the front.
Render of the FlexTree from the side: a curved metal strut between the gullet and the rear arc.
Render of the FlexTree from the front: a narrow arch over a wider curved base.

3D CellPad

Another aspect we innovated on is equal weight distribution achieved by the 3D CellPad, which is designed to compensate for the rider’s tilt in any direction (as defined by the measurements taken). Additionally, the FlexTree is designed to distribute the rider’s weight on the sides of the horse’s back and the sides of the withers. The bearing structure does not interfere with the horse’s spine and shoulder movement.

Render of the 3D CellPad from above: a perforated white pad in the outline of a saddle seat, with a slot in the middle.
Render of the 3D CellPad from the side: the perforated pad curves up at the front and at the back.
Render of the 3D CellPad from the front: an arch of perforated cells.
How does it work?
System Design

The following slides will break down the FlexFit system, showing how its adjustable features create a comfortable and customized fit for both rider and horse.

  • FlexBody Measurements
  • for Dynamic Adjustments

The provided measurements detail the Cantle Height, offering five size options ranging from 5cm to 15cm. Notably, there is a distinction based on gender preferences, with lower options typically suited for men and higher options for women. This ensures a personalized and comfortable fit for riders.

Diagram: a white horse silhouette seen from the front, with the cantle in orange and a vertical arrow marking its height.
  • Tailored Comfort with
  • FlexBody: Polyester
  • Struts and Pelvis Structure

FlexBody Measurements are applied in Polyester Struts, custom-made based on the individual's Pelvis Structure. This design ensures adaptability, providing personalized comfort for each user.

Diagram: the FlexBody in orange on a white horse model, with a horizontal arrow above it marking its length.
  • FlexBody Measurements
  • for Dynamic Adjustments

The FlexBody measurements focus on the Deering aspect, indicating the change in length. This feature allows for dynamic adjustments, ensuring optimal comfort and fit for users.

Diagram: the FlexBody in black on a white horse model, with an orange part at the front and a short arrow marking the change in length.
  • Adaptive Support
  • with FlexTree: Back
  • Flex-Steel Struts

FlexTree Measurements are implemented in Back Flex-Steel Struts, offering adaptive support. The length varies based on the rider's hip width, while the thickness adjusts according to the rider's weight. This design ensures a personalized and comfortable fit for each individual.

Diagram: a white horse silhouette seen from the front with the FlexTree arch over it and an arrow marking the width. Beside it the tree is shown again with the back struts in orange.
  • Tailored Comfort
  • with FlexTree:
  • Gullet Adjustments

FlexTree Measurements are incorporated into the Gullet, providing customized comfort for the horse. The length adapts based on the horse's withers shape, while the height of the gullet can vary depending on neck clearance and flexibility, allowing for a personalized fit with a difference of 4-6 cm.

Diagram: the FlexTree on a white horse model, with an arrow along the gullet at the withers.
  • Optimizing Support:
  • FlexTree Side
  • Flex-Steel Struts

FlexTree Measurements are utilized in the Side Flex-Steel Struts to provide tailored support for the horse's back. The length adjusts according to the horse's back length from the shoulder to the 18th rib, ensuring a proper fit. Additionally, the thickness varies based on the rider's weight, optimizing comfort and stability.

Diagram: the FlexTree on a white horse model with the side strut in orange and a horizontal arrow marking its length.
A woman rests her hands on the neck of a dapple grey horse inside a wooden stable. The Lucallian mark sits in the lower right corner.

Reflection

The development of the saddle tree design was a rigorous process involving in-depth research, iterative prototyping, and thorough testing. By integrating advanced measurement technologies and focusing on user feedback, we created a saddle tree that meets the diverse needs of riders and horses, ensuring a comfortable and customized riding experience.

Exhibition

Here you can see our exhibition from June 2023.

Exhibition stand in a dark room: white plinths with a phone, a Lucallian board and material samples, a saddle tree hanging in the air and a pale figure projected on the wall.
The saddle tree prototype on a dark grey pad, hanging in the exhibition space.
A white plinth with a phone on a stand and a board with the Lucallian wordmark over a close up of a white horse's eye. The plinth is printed with the word FlexFit and outlines of the parts.
A white board with fourteen material samples in white, black, grey, metal and wood, and a card with a horse's eye and the Lucallian name.

Softwares

We use a versatile toolkit including Figma, Miro, Alterego, Adobe Suite (Photoshop, Illustrator, InDesign), Adobe Premiere Pro, After Effects, DaVinci Resolve, Fusion 360, Blender, Keyshot, Cinema 4D, and Framer for a wide range of creative needs.